R&D / Quality Assurance
Committed to Delivering Unmatched Quality, Always
At KUMAR VINYLS PVT. LTD., we are committed to delivering top-quality products every time.
Our dedication to excellence ensures superior craftsmanship, durability, and performance.
With a strong focus on innovation and precision, we guarantee reliability and customer satisfaction in every product we offer.
Testing Lab
Our manufacturing process utilizes Release Paper Transfer Coating Technology and Embossed Roller Technology to ensure superior quality and precision.
Flexing Tester
Sample R&D
Abrasioncum Pilling Tester
Bursting Strength Tester
Why People Choose Us
Premium Quality Lab
Technology Sourced from Europe & China
Unrivaled Expertise
Fusion of High-Tech Knowledge & Cost-Effective Solutions
Accurate & Reliable Results
Exceptional Delivery Dependability
Highly Skilled Staff
Driven and Dedicated Team
Why People Choose Us
Testing & Chemicals – As a company, we firmly believe that business growth should not come at the cost of people or the planet. Our mission is to use only the highest quality materials for our products, while ensuring they are eco-friendly and align with our environmental responsibility. To uphold this commitment, all materials used in our operations undergo regular physical performance and chemical testing by independent institutions.
“There are tasks we can automate, but when it comes to quality control, I make sure to stay personally involved.”
In-Process Inspection
In-Process Inspection involves verifying and approving the first batch of products during production to ensure they meet both customer specifications and our internal quality standards. This inspection is carried out in real-time, allowing any deviations to be addressed immediately. The equipment used for process control includes the Tensile Tester, Crock Meter, Spectrophotometer, Thickness Gauge, Weighing Balance, and Measuring Tape, which help monitor key parameters throughout the production cycle.
Process Monitoring and Control
Process Monitoring and Control involves the establishment, verification, and ongoing monitoring of predefined parameters throughout the production process. This ensures continuous tracking of key aspects such as thickness, width, weight, and temperature. The system allows for precise adjustments to the coating heads, enabling control over weight, thickness, speed, and width in real time to maintain optimal production standards.
Final Inspection:
Final Inspection consists of testing and verifying both the physical parameters and visual appearance of the product according to customer specifications. Each jumbo roll undergoes verification for physical parameters, and 100% of the material is checked for visual appearance. Once the material passes both visual and physical tests, it is approved for dispatch to the customer. Equipment used in the lab for final inspection includes the Tensile Strength Tester, Flexing Machine, Abrasion Tester, Crock Meter, Bursting Strength Tester, Spectrophotometer, Water Absorption and Desorption Tester, Water Vapor Permeability Tester, and Water Vapor Coefficient Tester, ensuring thorough assessment and quality assurance.
Incoming (Receiving) Inspection
Inward Inspection involves the testing and verification of each raw material to ensure that only the right materials are used in the production process. This includes quality control of raw materials such as Resin, Plasticizers, Stabilizers, Pigments, Additives, Fabric, Release Paper, and Packing Materials, along with the verification of supplier test reports. Any nonconforming materials are rejected and returned to the supplier. The lab is equipped with various tools such as a Lab Coater, Bar Coater, Hot Air Circulating Oven, Tensile Strength Tester, Ford Cup, Viscometer, Hydrometer, and more, to conduct thorough assessments.